Manual Override (MOR)

Corrosion
Resistant
Leak Tight
Sealing
Automated
Operation
Low Maintenance
Long Life

Alis Valves is a leading Manual Override (MOR) Manufacturer & Supplier in India, offering heavy-duty manual override gearboxes designed for pneumatic and electric actuated valves. Our gearboxes allow safe manual operation during power failures or maintenance, ensuring reliable valve control in critical industrial applications.

Product Specifications and Overview

ALIS Valves offers Manual Override (MOR) units designed to enable manual operation of automated valves when pneumatic or electric actuation is unavailable or manual intervention is required. A Manual Override mechanism is typically installed with a compatible actuator or valve assembly and allows an operator to operate the valve using a handwheel, lever or gearbox, depending on the design. This provides an alternative method of valve operation during maintenance, commissioning, troubleshooting or temporary loss of the normal power or air supply. Manual Override units are available in configurations suitable for compatible quarter-turn or multi-turn valve applications, with mounting interfaces and mechanical arrangements selected according to the actuator type, valve torque requirements and installation conditions.

Manual Override units are used in industrial automation, water treatment, chemical processing, oil and gas facilities, power generation and other applications where continued access to valve operation is important. They can be specified for compatible pneumatic or electric actuator assemblies, depending on the product design. Important selection factors include actuator type, valve size, required operating torque, mounting standard, gearbox ratio, available operating space and the frequency of manual operation. Buyers should also verify whether the override mechanism disengages automatically or requires manual disengagement before returning to powered operation. Correct installation and operation are essential to prevent mechanical damage and ensure safe switching between manual and automatic modes. Selecting the appropriate Manual Override unit helps provide operational flexibility, support maintenance activities and enable controlled valve operation when the primary actuation method is unavailable.

Compatible Valves

Ball Valve, Butterfly Valve, Plug Valve & Other Quarter Turn Valves

Housing Material

Carbon Steel / Ductile Iron / Aluminium Alloy

Shaft Material

SS304 / SS316

Gear Material

Alloy Steel

Mounting Standard

ISO 5211

Operating Angle

90° Quarter Turn

Surface Coating

Epoxy Powder Coated

Applications

Emergency Valve Operation & Maintenance

Manual Override (MOR)

Industries Served

Cement

Cement

Engineered valve solutions tailored for critical Cement operating processes.

Chemical

Chemical

Engineered valve solutions tailored for critical Chemical operating processes.

Data centres

Data centres

Engineered valve solutions tailored for critical Data centres operating processes.

Fertilizer

Fertilizer

Engineered valve solutions tailored for critical Fertilizer operating processes.

Applications

Ammonia

Ammonia

Industrial Valves for Ammonia Applications Industrial valves used in ammonia systems are selected according…

CO₂

CO₂

High-performance flow automation engineered for CO₂ operations.

Compressed Air

Compressed Air

High-performance flow automation engineered for Compressed Air operations.

Cryogenic

Cryogenic

High-performance flow automation engineered for Cryogenic operations.

Frequently Ask Questions

They are commonly used with Butterfly Valves, Ball Valves, Plug Valves, and other quarter-turn valves.
A Manual Override Gearbox is a mechanical device that allows valves to be operated manually when pneumatic or electric actuators are unavailable due to power or air supply failure.
Yes. It can provide a manual means of operating the valve when the normal pneumatic control system is unavailable.
It ensures continuous valve operation during emergencies, maintenance, or actuator failure, improving plant safety and reliability.
It provides a backup method of valve operation when compressed air or the automatic control system is unavailable.
Alis Valves supplies Manual Override systems for pneumatic valve actuators used in industrial automation and critical valve applications.