APPLICATION

Hydrogen Application Solutions

Engineered for Safety, Reliability & Performance in Demanding Process Applications

Alis Valves Hydrogen Valve Solutions & Manufacturer in India engineered for reliable flow isolation and control across hydrogen production, compression, storage, transportation, fueling, and industrial processing systems. Our range includes ball valves, gate valves, globe valves, check valves, butterfly valves, control valves, pneumatic actuated valves, and electric actuated valves, with configurations selected according to hydrogen pressure, temperature, purity, and service requirements. Designed for demanding hydrogen service, our valve solutions focus on tight shut-off, material compatibility, low fugitive emissions, and dependable operation in critical hydrogen infrastructure.

Hydrogen-Compatible Design
High-Pressure Performance
Low Leakage
Automation Ready
Hydrogen

Hydrogen Production, Storage & Utilization

ALIS Valves provides industrial valve solutions for hydrogen production, storage, transfer and distribution applications. Valve selection considers operating pressure, temperature, hydrogen compatibility, sealing performance and application requirements.

Hydrogen Production & Processing

Hydrogen Production & Processing

Valve solutions for hydrogen production plants, electrolysis units and process pipelines, supporting reliable flow control and isolation.

Hydrogen Storage & Transfer

Hydrogen Storage & Transfer

Industrial valve solutions for hydrogen storage, loading, unloading and transfer pipelines, selected for hydrogen compatibility and operating conditions.

Hydrogen Utilization & Distribution

Hydrogen Utilization & Distribution

Valve solutions for hydrogen distribution networks, fuel cell systems and industrial applications, supporting dependable flow regulation and process isolation.

Engineered Solution For Hydrogen Application

  • Engineered for demanding hydrogen service conditions
  • Suitable for hydrogen production, storage, distribution, and process systems
  • Material selection based on pressure, temperature, hydrogen compatibility, and service requirements
  • Reliable shut-off and flow control
  • Low-emission sealing options available
  • Pneumatic and electric automation solutions
  • Designed in accordance with applicable API, ASME, ISO, and industry requirements

Key Application Features

  • Green Hydrogen Production
  • Electrolyzer Systems
  • Hydrogen Compression
  • Hydrogen Storage
  • Hydrogen Transportation Pipelines
  • Hydrogen Refueling Stations
  • Hydrogen Blending Systems
  • Hydrogen Fuel Cell Systems
  • Industrial Hydrogen Distribution
  • Ammonia & Methanol Production
  • Hydrogen Purification Systems
  • Hydrogen Process Plants

Pressure Rating

Up to Class 2500 (ASME B16.34)

Temperature Range

-196°C to +650°C
(Depending on valve type, material, sealing system, and application)

Size Range

1/2" to 20"
DN15 to DN500

End Connections

Flanged, Butt Weld, Socket Weld, Threaded, RTJ

Materials

WCB, LCB, CF8, CF8M, SS304, SS316, Duplex Stainless Steel, Alloy Steel, Chrome Moly Alloy Steel

Standards

API 6D, API 608, API 609, API 598, ASME B16.34, ISO 15848, ISO 19880-3, ISO 11114-4, ANSI, DIN, BS

Frequently Asked Questions

Common questions about valve design, performance, and automation for this application.

Ball valves, check valves, control valves, gate valves and other suitable designs may be used in hydrogen systems. Selection depends on hydrogen pressure, temperature, flow requirements, system design and the required isolation or control function.
High-pressure hydrogen applications require valves specifically evaluated for the intended pressure, temperature and hydrogen exposure. Consider body and trim materials, seals, connections, leakage performance and applicable design requirements. Confirm suitability through manufacturer documentation.

Material selection depends on hydrogen pressure, temperature, material strength, microstructure and exposure conditions. Certain metals may be susceptible to hydrogen-related degradation, including embrittlement. Body, trim, fasteners and other pressure-containing components should be evaluated against applicable hydrogen-service requirements.

Review the design and operating pressure, temperature, hydrogen purity, pipeline size, connection type and required leakage performance. Also consider the applicable pipeline codes, material compatibility and operating conditions. The complete valve assembly must be suitable for the intended hydrogen service.
Hydrogen valves may require additional evaluation of material compatibility, gas leakage, sealing performance and pressure conditions. A standard industrial valve should not automatically be assumed suitable for hydrogen service without reviewing its design, materials and supporting technical documentation.
Select valves with suitable sealing designs, compatible materials and verified leakage performance for the intended hydrogen conditions. Correct installation, appropriate connections, inspection and maintenance also help manage leakage risks. Testing requirements should follow the applicable project specifications.
Yes. Pneumatic and electric actuated valves may be used for remote isolation and process control in hydrogen facilities. Selection should consider valve torque, operating time, control requirements, fail-safe action, environmental conditions and hazardous-area requirements where applicable.

Suitable isolation, check and control valves may be required in hydrogen storage, transfer and dispensing systems. The correct design depends on the storage method, pressure, temperature, hydrogen phase, flow requirements and applicable system standards.
Provide the valve type, size, hydrogen pressure and temperature, gas purity where relevant, material requirements, end connections, required leakage performance, actuation details and quantity. Include applicable standards, testing requirements and project specifications.
Liquid hydrogen service requires valves specifically designed and qualified for cryogenic temperatures. Evaluate low-temperature material properties, thermal contraction, seat and seal performance, pressure conditions and heat ingress. Confirm the model's minimum design temperature and cryogenic testing requirements before selection.
Mixing & Diversion

Mixing & Diversion

Cryogenic

Cryogenic

High Temperature

High Temperature

Emergency Shut-Off

Emergency Shut-Off