APPLICATION

Hydrogen Application Solutions

Engineered for Safety, Reliability & Performance in Demanding Process Applications

Alis Valves Hydrogen Valve Solutions & Manufacturer in India engineered for reliable flow isolation and control across hydrogen production, compression, storage, transportation, fueling, and industrial processing systems. Our range includes ball valves, gate valves, globe valves, check valves, butterfly valves, control valves, pneumatic actuated valves, and electric actuated valves, with configurations selected according to hydrogen pressure, temperature, purity, and service requirements. Designed for demanding hydrogen service, our valve solutions focus on tight shut-off, material compatibility, low fugitive emissions, and dependable operation in critical hydrogen infrastructure.

Hydrogen-Compatible Design

High-Pressure Performance

Low Leakage

Automation Ready

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Application Scope & Process Solutions

Application & Process Areas

Engineered valve packages, automated assemblies, and specialized flow control systems designed for critical operating units.

Automated Valve Packages

Factory-assembled valve packages with pneumatic or electric actuators, accessories, and control components for reliable and efficient process automation.

Severe-Service & Control Valves

Engineered control and isolation valves for high-pressure, high-temperature, abrasive, and corrosive process conditions across demanding industrial applications.

Emergency Shutdown (ESD) Systems

Safety-focused emergency shutdown valve assemblies with suitable fail-safe actuation and control interfaces to support rapid process isolation in critical applications.

Why ALIS Valves for Hydrogen?

Engineered for demanding hydrogen service conditions
Suitable for hydrogen production, storage, distribution, and process systems
Material selection based on pressure, temperature, hydrogen compatibility, and service requirements
Reliable shut-off and flow control
Low-emission sealing options available
Pneumatic and electric automation solutions
Designed in accordance with applicable API, ASME, ISO, and industry requirements

Key Application Features

Green Hydrogen Production
Electrolyzer Systems
Hydrogen Compression
Hydrogen Storage
Hydrogen Transportation Pipelines
Hydrogen Refueling Stations
Hydrogen Blending Systems
Hydrogen Fuel Cell Systems
Industrial Hydrogen Distribution
Ammonia & Methanol Production
Hydrogen Purification Systems
Hydrogen Process Plants

Built for Demanding Conditions

Pressure Rating

Up to Class 2500 (ASME B16.34)

Temperature Range

-196°C to +650°C
(Depending on valve type, material, sealing system, and application)

Size Range

1/2" to 20"
DN15 to DN500

End Connections

Flanged, Butt Weld, Socket Weld, Threaded, RTJ

Materials

WCB, LCB, CF8, CF8M, SS304, SS316, Duplex Stainless Steel, Alloy Steel, Chrome Moly Alloy Steel

Standards

API 6D, API 608, API 609, API 598, ASME B16.34, ISO 15848, ISO 19880-3, ISO 11114-4, ANSI, DIN, BS

Got Questions?

Frequently Asked Questions

Common questions about valve design, performance, and automation for this application.

Which industrial valves are used in hydrogen applications?

Ball valves, check valves, control valves, gate valves and other suitable designs may be used in hydrogen systems. Selection depends on hydrogen pressure, temperature, flow requirements, system design and the required isolation or control function.

Which valves are suitable for high-pressure hydrogen service?

High-pressure hydrogen applications require valves specifically evaluated for the intended pressure, temperature and hydrogen exposure. Consider body and trim materials, seals, connections, leakage performance and applicable design requirements. Confirm suitability through manufacturer documentation.

Which materials are suitable for hydrogen valves?

Material selection depends on hydrogen pressure, temperature, material strength, microstructure and exposure conditions. Certain metals may be susceptible to hydrogen-related degradation, including embrittlement. Body, trim, fasteners and other pressure-containing components should be evaluated against applicable hydrogen-service requirements.

How do I select a valve for hydrogen gas pipelines?

Review the design and operating pressure, temperature, hydrogen purity, pipeline size, connection type and required leakage performance. Also consider the applicable pipeline codes, material compatibility and operating conditions. The complete valve assembly must be suitable for the intended hydrogen service.

What is the difference between hydrogen valves and standard industrial valves?

Hydrogen valves may require additional evaluation of material compatibility, gas leakage, sealing performance and pressure conditions. A standard industrial valve should not automatically be assumed suitable for hydrogen service without reviewing its design, materials and supporting technical documentation.

How can hydrogen leakage be minimized in valve systems?

Select valves with suitable sealing designs, compatible materials and verified leakage performance for the intended hydrogen conditions. Correct installation, appropriate connections, inspection and maintenance also help manage leakage risks. Testing requirements should follow the applicable project specifications.

Can actuated valves be used in hydrogen applications?

Yes. Pneumatic and electric actuated valves may be used for remote isolation and process control in hydrogen facilities. Selection should consider valve torque, operating time, control requirements, fail-safe action, environmental conditions and hazardous-area requirements where applicable.

Which valves are used in hydrogen storage and dispensing systems?

Suitable isolation, check and control valves may be required in hydrogen storage, transfer and dispensing systems. The correct design depends on the storage method, pressure, temperature, hydrogen phase, flow requirements and applicable system standards.

What technical details are required when purchasing hydrogen valves?

Provide the valve type, size, hydrogen pressure and temperature, gas purity where relevant, material requirements, end connections, required leakage performance, actuation details and quantity. Include applicable standards, testing requirements and project specifications.

What should be considered when selecting valves for liquid hydrogen applications?

Liquid hydrogen service requires valves specifically designed and qualified for cryogenic temperatures. Evaluate low-temperature material properties, thermal contraction, seat and seal performance, pressure conditions and heat ingress. Confirm the model's minimum design temperature and cryogenic testing requirements before selection.

Other Applications We Serve

Hydrogen Application Solutions